Design, Development & Analysis of High-Pressure Municipal Solid Waste-Biomass Co-Gasifier for Hydrogen Production & Digital Twin Development
- Designed a high-temperature, high-pressure (10 bar) 300 kWth circulating fluidized bed reactor, producing 100+ CDR-passed CAD part and assembly blueprints in accordance with ASME BPVC requirements and manufacturer specifications.
- Optimized the design to reduce projected capital cost by 20% while meeting all fluidization requirements. Conducted simulation-driven design and failure analysis, and cold-flow tests to validate hydrodynamic behavior prior to manufacturing.
- Developed process models and performed system-level optimization for a multiphase gasifier reactor, including sensitivity analysis, techno-economic assessment (TEA), and life-cycle assessment (LCA), identifying operating and design parameters that reduced production cost by 40% while lowering environmental impact.
- Developing a high-fidelity digital twin of a 300 kWth pilot-scale pressurized circulating fluidized-bed gasifier by integrating CFD, CPFD, FEA, and process modeling tools for predictive performance and structural validation. Generating experimental and system-level data to support digital twin development for optimized waste-to-energy conversion, failure analysis and prevention, and enhanced energy resilience.