My Technical Skills

  • CAD & Rendering: SolidWorks (CSWP), Siemens NX (Design Associate), Fusion 360, AutoCAD, Keyshot, Netfabb
  • Programming & Automation: C, Python, Arduino, PLC (Ladder Diagram)
  • Simulation: ABAQUS, ANSYS, ASPEN Plus, CPFD, Simcenter 3D, StarCCM+, gPROMS, MBSE (Cameo)
  • Other Expertise: Generative Design, Topology & Lattice Optimization, Machine Learning, Rapid Prototyping, GD&T, DFM, DFAM, Rocketry (Certified L2), P&ID, Pressure Vessel Design, Process Modeling, TEA, LCA, Vibecoding!!

Achievements

  • USA National & Campus Winner, Blackstone Launchpad Ideas Competition 2022, $11,000 Scholarship
  • Global Winner & Best Mission Concept Award, NASA International Space Apps Challenge’21
  • Honorable Mention, Global Round, NASA Int’l Space Apps Challenge’20
  • Best Paper Award, ICMIEE Conference 2020
  • 4th Place, Medical Ventilator Design Contest’20
  • Champion, CAD Contest, Cognizance’19, India
  • University Winner, Blockchain Idea Competition’22
  • Local Winner, NASA Int’l Space Apps Challenge’20
  • Honorable Mention, Techfest’18 Final, India
  • Top 10 Entry, ASME Student Design Challenge, ’19
  • Champion, CAD Contest, Techfest’18, Bangladesh
  • Runner-Up, CAD Contest, Autofest’18, Bangladesh
  • 2nd Runner-Up, CAD, IPE Fest’18, Bangladesh
  • Divisional Runner-Up, National Science Olympiad’15
  • President’s Scout Award 2013, Bangladesh Scouts

Project Experience

Design, Development & Analysis of High-Pressure Municipal Solid Waste-Biomass Co-Gasifier for Hydrogen Production & Digital Twin Development

DoE Funded ProjectGraduate Researcher
  • Designed a high-temperature, high-pressure (10 bar) 300 kWth circulating fluidized bed reactor, producing 100+ CDR-passed CAD part and assembly blueprints in accordance with ASME BPVC requirements and manufacturer specifications.
  • Optimized the design to reduce projected capital cost by 20% while meeting all fluidization requirements. Conducted simulation-driven design and failure analysis, and cold-flow tests to validate hydrodynamic behavior prior to manufacturing.
  • Developed process models and performed system-level optimization for a multiphase gasifier reactor, including sensitivity analysis, techno-economic assessment (TEA), and life-cycle assessment (LCA), identifying operating and design parameters that reduced production cost by 40% while lowering environmental impact.
  • Developing a high-fidelity digital twin of a 300 kWth pilot-scale pressurized circulating fluidized-bed gasifier by integrating CFD, CPFD, FEA, and process modeling tools for predictive performance and structural validation. Generating experimental and system-level data to support digital twin development for optimized waste-to-energy conversion, failure analysis and prevention, and enhanced energy resilience.

Design, Prototyping, Analysis & Model Fabrication of a Novel Mechanical Altitude Control System for Sounding Rockets

R&D Team Lead, Sun City Summit Rocket Team at UTEP
  • Designed a novel mechanical altitude control system (airbrake) that featured 38% improved braking efficiency, with 75% more deployable area compared with traditional airbrakes with the same envelope.
  • Led prototyping, iterative design, advanced manufacturing, and both experimental and FEA to refine performance.

Design of Advanced Regolith Sampler System

Team Leader & Designer
  • Devised an ergonomic multitasking tool for astronauts that solved previous material handling problems by combining modern excavation technology with the lunar-era tools and reducing mechanism complexity by ~50%.
  • Subject matter experts from NASA & 10 other space agencies evaluated the design & identified the design as the most plausible solution during the International Space Apps Challenge.

Design, Prototyping & Manufacturing of EASYWASH: A Smart Handwashing Device for Schools, Funded by UNICEF

Mechanical Designer
  • Produced conceptual designs following a field visit to the target schools, fulfilling the protocols of UNICEF. Fabricated 3 prototypes using sheet metal & polymers (additively manufactured).
  • Collaborated with the electronics R&D team to produce the functional prototype design in Solidworks using DFM techniques. GD&T was considered for the enclosure design.

Design & Fabrication of an Industrial Coffee Roasting Machine

Mechanical Designer
  • Reverse engineered the process of an existing machine and crafted a new model using Solidworks. Design for assembly method was carefully applied.
  • Supervised all the fabrication work. Designed and fabricated a new heating chamber for the scaling requirement and actively monitored the trial-and-error run process and modification of the parts. The delivered machine had a capacity of 2.5 times larger than the previous one.

Face-shield Fabrication for Medical Frontliners During Covid-19 Outbreak

  • Designed a low-cost & local material-made face shield and led a team of university students to fabricate them in bulk. 3000 pcs of shields were served to 23 hospitals and medical institutes of Khulna Division during the scarcity of protection equipment during the starting time of the pandemic.

Design Optimization in Frontal Structure of Bus for Improved Crashworthiness Under Frontal Collision

Undergraduate Thesis Work
  • Imparted a crumple zone in the frontal structure CAD model of a bus, prepared an FEA model & compared the improved crashworthiness results. The new model passed the ECE-R29 test.

Research Interest

  • Digital engineering deployment on advanced energy systems
  • Pressurized fluidized bed reactor design and multiphysics modeling
  • Solid waste-biomass co-gasification
  • CFB hydrodynamics
  • Technoeconomic and lifecycle analysis

Publications

Peer-reviewed Papers

2026
2025
2024
2023
2022

Posters

  • Shafquat, S., Chanda, S., Tasnim, A., Itul, A., Udoy, I., Ahmad, S., Choudhuri, A., & Islam, N. A. (2024). Regional Hydrogen Resiliency: A Pathway for Energy Security and Carbon Neutrality. Presented at UT Austin Hydrogen Day 2024.